Bridging the gap between conceptual intent and industrial reality through technical engineering.
Click on any project to view technical specifications and process details.
Xamrai is a minimalist, 3D-printed wearable designed to strip away the digital noise of modern fitness tracking. Designed for athletes who prioritize focus, this fully mechanical wristband uses a tactile clicking mechanism to track workout sets and reps without the need for batteries, screens, or connectivity.
To create a durable, sweat-resistant tracker that eliminates "phone distraction" in the gym while maintaining a lightweight, ergonomic profile.
Zero-Electronic Interface: A custom-engineered internal gear system that operates entirely on manual input.
Tactile Feedback: Precision-tuned dials that provide an audible and physical "click" to confirm progress.
Sustainable Manufacturing: Produced via high-grade 3D printing, allowing for rapid iteration and a localized supply chain.
SLA 3D Printing
Medical Grade Polymer
Fusion 360 / nTopology
12 Weeks
Functional Prototype
STL & Assembly Guide
Isometric View
Gear Mechanism
Ergonomic Study
Final AssemblyA high-performance, reusable medical respirator designed to provide healthcare workers with a sustainable, medical-grade alternative to disposable N95 masks. Inspired by the ergonomics of 3M silicone respirators, this device features a soft-touch seal and a versatile housing that allows users to easily swap out flat-sheet filtration media.
To address critical PPE shortages during the pandemic by developing a durable, sterilizable respirator that offers superior protection and comfort during extended shifts.
Hybrid Manufacturing: Developed using a sophisticated in-house process where 3D-printed components were integrated with custom-moulded silicone sections, utilizing 3D-printed moulds for rapid prototyping.
Universal Filter Interface: Designed a mechanical housing that accepts standard flat-sheet filters, significantly reducing waste and logistical dependency on proprietary cartridges.
Validated Performance: Rigorously tested at the University of Toronto, the design achieved a 97% particle filtration efficiency, demonstrating performance that exceeds standard N95 requirements.
Silicone Moulding / SLA
Medical Grade Silicone
SolidWorks / KeyShot
8 Weeks (R&D)
Validated / Tested
Technical Whitepaper
Ergonomic Seal
Filter Housing
UofT Testing
Exploded ViewA sculptural floor lamp prototype that bridges the gap between high art and functional lighting. Inspired by organic silhouettes, the Acorn Lamp features a groundbreaking unibody design that challenges the constraints of traditional manufacturing, resulting in a seamless, fluid aesthetic.
To produce a complex, continuous geometry that is impossible to achieve through standard injection molding or assembly-heavy fabrication without compromising structural integrity.
Unibody Construction: Leveraged advanced additive manufacturing to print the entire lamp body as a single, cohesive unit, eliminating visible seams and joints.
Versatile Power Integration: Engineered two distinct internal configurations—a traditional corded model for permanent placement and a high-performance cordless version for flexible, portable ambiance.
Geometric Innovation: Developed a 3D-printed lattice and shell structure that optimizes light diffusion while maintaining the lamp’s signature "Acorn" profile.
Large Format FDM / SLS
Diffusion-Grade Polymer
Rhino / Grasshopper
6 Weeks
Functional Prototype
Print Files & BOM
Form Study
Lattice Structure
Light Diffusion
Cordless Module
Founded by industrial designer Trung Vuong, unBox Design Inc. is a Toronto-based consultancy that refuses to let great ideas get stuck in the "concept" phase. We specialize in end-to-end product development with a singular focus: ensuring that visionary design is executable in the real world.
At unBox, we believe the best designs aren't just beautiful—they are manufacturable. We bridge the gap between creative industrial design and the technical rigors of the factory floor.
We take products from napkin sketches to market-ready prototypes, maintaining design integrity at every step.
By specializing in Design for Manufacturing, we optimize parts, materials, and assemblies to reduce production costs without sacrificing quality.
From our studio in Toronto, we partner with clients to navigate the complexities of modern production, whether manufacturing locally or abroad.
High-fidelity 3D modeling and technical drawings.
Turning initial ideas into functional physical objects.